Foil Winding Machine
main features
Advanced Foil Winding Machine: Precision, Automation, and Reliability
This high-performance foil winding machine integrates cutting-edge technology to deliver unparalleled precision, automation, and operational reliability for demanding coil production. Summarizing the strengths of global similar products and tailored to actual production needs, it represents a leading level of domestic manufacturing prowess.
The entire machine is controlled by an advanced PLC system, achieving a high level of automation. This ensures operation is both simple and highly reliable, minimizing operator intervention and maximizing consistency.
1、 (Precision Alignment & Feeding):
Utilizes photoelectric-hydraulic deviation correction with manual/automatic foil position adjustment for more convenient and reliable alignment.
The discharge head employs a hydraulic expansion/contraction mechanism, making operation easy and labor-saving.
2、(Intelligent Tension Control):
Features advanced tension vector control technology to precisely tighten the foil.
Quantitative tension control maintains the desired winding tension during winding, stopping, and unwinding cycles, ensuring tight, uniform coils.
Equipped with advanced devices like an inflating shaft and magnetic powder clutch for precise interlayer paper tightening. Adjustment of tension and inflating force is convenient and rapid.
3、 (High-Precision Automation Mechanisms):
An automatic welding mechanism and a rolling shear mechanism are driven by ball screws and linear guide rails, guaranteeing long-term equipment accuracy and service life.
The innovative integral swinging frame design effectively solves common issues such as insufficient coil turns and correction hysteresis, enhancing process stability.
technical parameter
| Model number | BRJ-300 | BRJ-600 | BRJ-800 | BRJ-1400 |
| Coil foil tape width | 300mm | 600mm | 800mm | 1400mm |
| Maximum outside diameter of coil | 500mm | 700mm | 850mm | 1000mm |
| Foil thickness | 0.2 1.5 mm | 0.2 2.0 mm | 0.2 2.0 mm | 0.2 2.2 mm |
| Winding speed | 0-70r/min | 0-70r/min | 0-30r/min | 0-16r/min |
| Precision of automatic foil deflection | + / - 0.5 mm | + / - 0.5 mm | + / - 0.5 mm | + / - 0.5 mm |
| Maximum surge tightening force | 0.2 KN | 0.2 KN | 0.4 KN | 1.2 KN |
FAQ
The equipment is primarily designed for manufacturing copper and aluminum busbars, particularly suitable for standard rectangular busbars. The processing width, thickness, and length can be configured or customized according to the client's specific requirements, ensuring long-term stable operation without overload.
The standard configuration typically includes punching, shearing, and bending stations, enabling continuous multi-step processing. This multi-station design effectively reduces the turnaround time of the busbar between different machines, thereby enhancing overall processing efficiency.
The equipment features a high-rigidity integral structure and a stable hydraulic system, combined with precise positioning technology to ensure consistent hole positions, lengths, and bending angles, making it ideal for batch continuous production.
The system supports customized configurations including tonnage capacity, busbar specifications, power voltage, control modes, mold configurations, and automation levels, ensuring seamless alignment with clients' actual production requirements.
The operational logic is clear, and the control system is user-friendly. Ordinary employees can operate independently after brief training, reducing reliance on highly skilled workers.
The equipment is engineered for industrial continuous operation. With proper operation and maintenance, it maintains stable performance under high-intensity conditions.
Routine maintenance primarily involves basic inspections and periodic upkeep, which are low-complexity. We provide detailed maintenance guidance to help extend the service life of your equipment.
We provide remote technical support, video tutorials, hands-on training, and spare parts assistance, covering basic operations, mold assembly/disassembly, routine maintenance, and troubleshooting (including alarm handling and hydraulic leak resolution) to ensure long-term stable operation of your equipment.
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