RX-630 Three-Dimensional Rotary Winding Machine
main features
1. High Automation with PLC Control: The operator simply inputs the number of active teeth and winding mold teeth on the control panel. The system automatically calculates and displays the total winding turns, eliminating human calculation errors and turn-count inaccuracies inherent in traditional manual methods.
2. Precision Turn Counting: Utilizes a high-resolution encoder for real-time feedback, achieving exceptional winding accuracy down to 0.1 turns.
3. User-Friendly Touchscreen Interface: Allows for easy pre-setting of turns per layer, number of layers, and total turns. The interface clearly displays the current winding layer, turns within that layer, and the cumulative turn count in real-time.
4. Automatic Wire Guidance & Constant Tension: The high-voltage coil winding station is equipped with an automatic wire-traversing mechanism and a constant tension device. This ensures uniform wire layering, improves coil quality, and significantly reduces operator labor intensity. The main spindle is driven by a servo motor for smooth, low-noise operation.
5. Reliable & Flexible Operation: Features include reversible winding direction and a power-off memory function. The machine is designed for user-friendly and reliable daily operation.
technical parameter
| Winding Capacity Range | 30 kVA to 630 kVA |
| Main Spindle Drive | 5.5 kW Servo Motor |
| Spindle Speed | 0-250 rpm (Steplessly adjustable) |
| Rated Speed | 250 rpm |
| Counting Accuracy | 0.1 turns (via encoder and PLC) |
| Other Motor Powers | Reversing Motor: 0.75 kW Traverse Motor: 0.55 kW Lateral Adjustment Motor: 0.37 kW |
| Total Installed Power | 8 kW |
| Mechanical & Dimensional Parameters | |
| Winding Method | Horizontal (for continuous high & low voltage winding) |
| Winding Range | Core Height (Max/Min): 900 mm / 400 mm Coil Diameter (Max/Min): 380 mm / 180 mm Coil Height (Max/Min): 500 mm / 120 mm |
| Main Spindle | 86 teeth |
| Spindle Height from Floor | 750 mm |
| Machine Dimensions (L x W x H) | 2100 mm x 1150 mm x 1200 mm |
| Machine Weight | Approximately 1300 kg |
| Maximum Load Capacity | 1500 kg |
FAQ
The equipment is primarily designed for manufacturing copper and aluminum busbars, particularly suitable for standard rectangular busbars. The processing width, thickness, and length can be configured or customized according to the client's specific requirements, ensuring long-term stable operation without overload.
The standard configuration typically includes punching, shearing, and bending stations, enabling continuous multi-step processing. This multi-station design effectively reduces the turnaround time of the busbar between different machines, thereby enhancing overall processing efficiency.
The equipment features a high-rigidity integral structure and a stable hydraulic system, combined with precise positioning technology to ensure consistent hole positions, lengths, and bending angles, making it ideal for batch continuous production.
The system supports customized configurations including tonnage capacity, busbar specifications, power voltage, control modes, mold configurations, and automation levels, ensuring seamless alignment with clients' actual production requirements.
The operational logic is clear, and the control system is user-friendly. Ordinary employees can operate independently after brief training, reducing reliance on highly skilled workers.
The equipment is engineered for industrial continuous operation. With proper operation and maintenance, it maintains stable performance under high-intensity conditions.
Routine maintenance primarily involves basic inspections and periodic upkeep, which are low-complexity. We provide detailed maintenance guidance to help extend the service life of your equipment.
We provide remote technical support, video tutorials, hands-on training, and spare parts assistance, covering basic operations, mold assembly/disassembly, routine maintenance, and troubleshooting (including alarm handling and hydraulic leak resolution) to ensure long-term stable operation of your equipment.
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