Automatic Wire Winding Machine
main features
Robust Construction, Engineered for Stability.
The machine features a novel design and rational structure. Manufactured from high-quality steel, its heavy-duty frame ensures exceptional mass and stability, forming the foundation for precise, vibration-resistant operation.
Ntelligent Programming with Comprehensive Protection.
The system features a programmable storage capacity of 1000 steps, allowing precise setting of parameters including turns, width, wire diameter, direction, and speed. It is equipped with accurate counting, power-off memory, and overload/overcurrent protection, alongside strong anti-interference capability, ensuring reliable and uninterrupted operation.
technical parameter
| Main technical parameters of automatic wiring and winding machine | |||
| ZRX---100 | ZRX---800 | ZRX---1000 | |
| Coil width | ≤100mm | ≤800mm | ≤1000mm |
| Outside diameter of coil | ≤600mm | ≤800mm | ≤850mm |
| Inside diameter of coil | ≥80mm | ≥80mm | ≥80mm |
| Spindle speed | 0-- 375r/min | 0-- --220r/min | 0 -- 220r/min |
| Speed regulation mode | Stepless speed regulation | Stepless speed regulation | Stepless speed regulation |
| Working torque | ≤300N/M | ≤300N/M | ≤300N/M |
| Spindle center height | 850mm | 850mm | 850mm |
| Spindle bearing | ≤500KG | ≤800KG | ≤1000KG |
| Wire specification | Enamelled wire: ∅ 0.3 mm - 3 mm ∅ 2 pieces of flat wire: ≤3×12mm | Enamelled wire: ∅ 0.3 mm - 3 mm ∅ 2 pieces of flat wire: ≤3×12mm | Enamelled wire: ∅ 0.3 mm - 3 mm ∅ 2 pieces of flat wire: ≤3×12mm |
| Alignment accuracy | Adjust the minimum spacing of line diameters by 0.01mm | Adjust the minimum spacing of wire diameters by 0.01 mm | Adjust the minimum spacing of wire diameters by 0.01 mm |
| Winding spindle | 40 x 40 mm Or tailor it to user requirements | 40 x 40 mm Or tailor it to user requirements | 50 x 50 mm Or custom made according to user requirements |
FAQ
The equipment is primarily designed for manufacturing copper and aluminum busbars, particularly suitable for standard rectangular busbars. The processing width, thickness, and length can be configured or customized according to the client's specific requirements, ensuring long-term stable operation without overload.
The standard configuration typically includes punching, shearing, and bending stations, enabling continuous multi-step processing. This multi-station design effectively reduces the turnaround time of the busbar between different machines, thereby enhancing overall processing efficiency.
The equipment features a high-rigidity integral structure and a stable hydraulic system, combined with precise positioning technology to ensure consistent hole positions, lengths, and bending angles, making it ideal for batch continuous production.
The system supports customized configurations including tonnage capacity, busbar specifications, power voltage, control modes, mold configurations, and automation levels, ensuring seamless alignment with clients' actual production requirements.
The operational logic is clear, and the control system is user-friendly. Ordinary employees can operate independently after brief training, reducing reliance on highly skilled workers.
The equipment is engineered for industrial continuous operation. With proper operation and maintenance, it maintains stable performance under high-intensity conditions.
Routine maintenance primarily involves basic inspections and periodic upkeep, which are low-complexity. We provide detailed maintenance guidance to help extend the service life of your equipment.
We provide remote technical support, video tutorials, hands-on training, and spare parts assistance, covering basic operations, mold assembly/disassembly, routine maintenance, and troubleshooting (including alarm handling and hydraulic leak resolution) to ensure long-term stable operation of your equipment.
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