Automatic Wire Winding Machine

The Automatic Winding Machine is mainly designed to wind copper and aluminum coils. It features automatic wire layering (arrangement) that controls spacing and length, effectively solving problems associated with manual winding, such as irregularity and unevenness. Applicable products include EI transformers, three-phase transformers, reactors, power transformers, control transformers, dry-type power transformers, and other special products.

main features

Robust Construction, Engineered for Stability.

The machine features a novel design and rational structure. Manufactured from high-quality steel, its heavy-duty frame ensures exceptional mass and stability, forming the foundation for precise, vibration-resistant operation.

Ntelligent Programming with Comprehensive Protection.

The system features a programmable storage capacity of 1000 steps, allowing precise setting of parameters including turns, width, wire diameter, direction, and speed. It is equipped with accurate counting, power-off memory, and overload/overcurrent protection, alongside strong anti-interference capability, ensuring reliable and uninterrupted operation.

technical parameter

Main technical parameters of automatic wiring and winding machine
ZRX---100ZRX---800ZRX---1000
Coil width≤100mm≤800mm≤1000mm
Outside diameter of coil≤600mm≤800mm≤850mm
Inside diameter of coil≥80mm≥80mm≥80mm
Spindle speed0-- 375r/min0-- --220r/min0 -- 220r/min
Speed regulation modeStepless speed regulationStepless speed regulationStepless speed regulation
Working torque≤300N/M≤300N/M≤300N/M
Spindle center height850mm850mm850mm
Spindle bearing≤500KG≤800KG≤1000KG
Wire specificationEnamelled wire:
∅ 0.3 mm - 3 mm ∅
2 pieces of flat wire:
≤3×12mm
Enamelled wire:
∅ 0.3 mm - 3 mm ∅
2 pieces of flat wire:
≤3×12mm
Enamelled wire:
∅ 0.3 mm - 3 mm ∅
2 pieces of flat wire:
≤3×12mm
Alignment accuracyAdjust the minimum spacing of line diameters by 0.01mmAdjust the minimum spacing of wire diameters by 0.01 mmAdjust the minimum spacing of wire diameters by 0.01 mm
Winding spindle40 x 40 mm
Or tailor it to user requirements
40 x 40 mm
Or tailor it to user requirements
50 x 50 mm
Or custom made according to user requirements

FAQ

The equipment is primarily designed for manufacturing copper and aluminum busbars, particularly suitable for standard rectangular busbars. The processing width, thickness, and length can be configured or customized according to the client's specific requirements, ensuring long-term stable operation without overload.

The standard configuration typically includes punching, shearing, and bending stations, enabling continuous multi-step processing. This multi-station design effectively reduces the turnaround time of the busbar between different machines, thereby enhancing overall processing efficiency.

The equipment features a high-rigidity integral structure and a stable hydraulic system, combined with precise positioning technology to ensure consistent hole positions, lengths, and bending angles, making it ideal for batch continuous production.

The system supports customized configurations including tonnage capacity, busbar specifications, power voltage, control modes, mold configurations, and automation levels, ensuring seamless alignment with clients' actual production requirements.

The operational logic is clear, and the control system is user-friendly. Ordinary employees can operate independently after brief training, reducing reliance on highly skilled workers.

The equipment is engineered for industrial continuous operation. With proper operation and maintenance, it maintains stable performance under high-intensity conditions.

Routine maintenance primarily involves basic inspections and periodic upkeep, which are low-complexity. We provide detailed maintenance guidance to help extend the service life of your equipment.

We provide remote technical support, video tutorials, hands-on training, and spare parts assistance, covering basic operations, mold assembly/disassembly, routine maintenance, and troubleshooting (including alarm handling and hydraulic leak resolution) to ensure long-term stable operation of your equipment.

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