High Voltage Winding Machine
main features
Precision Winding Drive & Control System
This system integrates high-efficiency drive technology with intuitive controls, designed for precision, reliability, and operator convenience in demanding winding applications.
1.(Energy-Efficient Brake Motor):
Utilizes a dedicated brake motor, combining driving and holding functions for significant energy savings during operation and standby.
2.(Dual-VFD Seamless Speed Control):
Employs a “Frequency Conversion Adjustment + Frequency Conversion Gear Change” strategy. This dual-VFD setup allows for smooth, wide-range speed regulation and precise torque control across all operating speeds.
3.(High Torque & Power-Off Safety):
Delivers substantial low-speed torque for stable winding of heavy or dense coils. Features an automatic power-off brake that instantly secures the workpiece upon shutdown, ensuring safety and preventing unwinding.
4.(Intelligent Electronic Counting):
Equipped with a 6-digit electronic counter that provides clear, accurate readouts. Key features include power-off memory retention and automatic direction sensing for both forward and reverse counts, eliminating manual tallying errors.
5.(Convenient Foot Pedal Control):
Operation is simplified via a foot switch for controlling forward/reverse rotation. This allows for hands-free operation, ensuring stable starts and giving the operator full control over the process with ease.
6. Electronic six-digit display with power-off memory and automatic direction (forward/reverse) counting.
7.Forward and reverse rotation controlled by foot switch for simple operation and stable starting.
technical parameter
| Model number | RX - 1 (0.5) | RX-2(1T) | RX-3(2T) | RX-4(3T) |
| Center height (mm) | 1000 | 1000 | 1000 | 1000 |
| Flower plate diameter (mm) | 200 | 260 | 300 | 300 |
| Spindle speed (r/min) | 0-180. | 0-180. | 0-100. | 0-80. |
| Thread die length (mm) | 800 | 1200 | 1250 | 1250 |
| Maximum load bearing (Kg) | 500 | 1000 | 2000 | 3000 |
| Motor power (kw) | 3 | 4 | 5.5 | 7.5 |
| Power supply | Three-phase four-wire 380v | |||
| Speed regulation mode | Variable frequency speed control | |||
| Counting mode | Six digit number display (positive and negative rotation automatic judge counting) | |||
| Electrical components | Schneider Electric | |||
FAQ
The equipment is primarily designed for manufacturing copper and aluminum busbars, particularly suitable for standard rectangular busbars. The processing width, thickness, and length can be configured or customized according to the client's specific requirements, ensuring long-term stable operation without overload.
The standard configuration typically includes punching, shearing, and bending stations, enabling continuous multi-step processing. This multi-station design effectively reduces the turnaround time of the busbar between different machines, thereby enhancing overall processing efficiency.
The equipment features a high-rigidity integral structure and a stable hydraulic system, combined with precise positioning technology to ensure consistent hole positions, lengths, and bending angles, making it ideal for batch continuous production.
The system supports customized configurations including tonnage capacity, busbar specifications, power voltage, control modes, mold configurations, and automation levels, ensuring seamless alignment with clients' actual production requirements.
The operational logic is clear, and the control system is user-friendly. Ordinary employees can operate independently after brief training, reducing reliance on highly skilled workers.
The equipment is engineered for industrial continuous operation. With proper operation and maintenance, it maintains stable performance under high-intensity conditions.
Routine maintenance primarily involves basic inspections and periodic upkeep, which are low-complexity. We provide detailed maintenance guidance to help extend the service life of your equipment.
We provide remote technical support, video tutorials, hands-on training, and spare parts assistance, covering basic operations, mold assembly/disassembly, routine maintenance, and troubleshooting (including alarm handling and hydraulic leak resolution) to ensure long-term stable operation of your equipment.
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